Gear Ring Heater
1. The frequency of this machine is 50Hz, and it does not change the material of the gear ring.


 


  2. High thermal efficiency, fast heating speed, truly energy-saving and efficient.


 


  3. Digital time control, heating time can be adjusted according to assembly needs.


 


  4. Lever-type upper yoke, convenient for placing and removing gear rings.


 


  5. Special heat-resistant plate attached to the stainless steel worktable, preventing heat loss after heating the gear ring.


 


  6. Automatic demagnetization function, residual magnetism of the workpiece after heating is less than 3 Gauss.


 


  7. Suitable for assembly lines, capable of long-term continuous operation with stable performance.


 


  8. Built-in overheat and overload electrical protection measures.


 


  9. Uniform heating, clean and pollution-free, ready to use immediately, no fire hazard.


 


  10. This equipment does not require external parts, has no vulnerable components, and is easy to maintain.


 


III. Installation and Commissioning


 


  1. Install the heater at a suitable position on the assembly line. The main unit should be level in the left-right direction, and the front-back vertical direction may tilt backward no more than 3 degrees.


 


  2. After installation, before use, it must be checked against the electrical schematic diagram to verify if the wiring is correct.


 


  3. After confirming correctness, close the switch and connect the power supply. At this time, the red indicator light of the equipment should be on.


 


  4. Place the gear ring to be heated at the set position between the worktable and the inner side of the main unit. Gently press down the movable yoke to make it fit with the end face of the lower yoke. At this point, the commissioning is complete and the equipment is ready for use.


 


IV. Operation Procedure


 


  1. Press the start button, the main unit is powered on, the time relay starts counting in seconds, and the gear ring is heated.


 


  2. Before pressing the stop button, observe the time count, then remove the workpiece and measure whether the temperature rise at the inner diameter end plane meets the requirements for assembly.


 


  3. For continuous heating of workpieces of the same specification, set the function selection switch to the automatic position, set the heating time, and the power will be automatically cut off when the workpiece is heated to the set time.


 


  4. After work is completed, turn the power switch to the stop position and cut off the power.